Rossi
TM - Torque Measuring System
The Rossi TM TorqueMeter is an exceptionally robust and reliable torque measurement system engineered for continuous, real-time monitoring of applied torque on industrial gearbox output shafts. Utilizing proven strain gauge technology and a contactless telemetry system for signal transmission, the TorqueMeter installs directly onto the existing low-speed shaft—requiring absolutely no modifications to the gearbox housing, gearing, or lubrication system. With IP67 environmental protection and an operating temperature range of -45°C to +70°C, it performs reliably in the most extreme industrial conditions, from arctic mining operations to tropical steel mills. For plant reliability engineers, maintenance planners, and production managers, the TorqueMeter provides the critical data needed to monitor machine efficiency, detect overload conditions, record load histories, and plan predictive maintenance—all aimed at preventing catastrophic drivetrain failures and unplanned production stoppages.
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Trusted by Industry Leaders
Zero-Gearbox-Modification Installation
Mounted directly on the existing low-speed shaft using strain gauge technology; no machining, housing penetration, or gearbox redesign required.
Continuous 24/7 Real-Time Torque Monitoring
Provides round-the-clock data on load conditions, enabling early detection of process anomalies and mechanical degradation.
Non-Contact Telemetry Signal Transmission
Wireless data transfer from the rotating shaft to the stationary data acquisition system ensures wear-free, maintenance-free operation.
IP67 Protection & Extreme Temperature Range (-45°C to +70°C)
Fully sealed against dust and temporary immersion; functions reliably in arctic, desert, and tropical industrial environments.
Compatible with All Rossi Gearbox Series
Universal low-speed shaft mounting means retrofitting existing gearboxes is straightforward and cost-effective.
Enables Predictive Maintenance & Overload Protection
Real-time torque data feeds condition monitoring systems to schedule maintenance based on actual load history, not arbitrary calendar intervals.
Why Real-Time Torque Measurement Is Essential for Modern Industrial Plants
Industrial gearboxes are designed with safety margins, but unknown load peaks, gradual process changes, and unexpected blockages can push drivetrains beyond their design limits without warning. The Rossi TM TorqueMeter eliminates this blind spot. By continuously measuring and recording the actual torque transmitted, it provides plant operators with actionable data to prevent overload damage, optimize process parameters, and plan maintenance interventions based on real mechanical wear rather than time-based estimates. In heavy industries such as mining, steel, and cement—where a single gearbox failure can cost millions in lost production—this capability delivers a rapid return on investment and significantly reduces total lifecycle costs.
TorqueMeter Applications Across Heavy Industry
The Rossi TM TorqueMeter is deployed wherever gearbox reliability is critical and unexpected downtime is unacceptable. In mining, it monitors conveyor drive torque to detect belt jams and material overload. Steel rolling mills use it to track mill stand torque, ensuring consistent product quality and preventing roll damage. Marine propulsion systems monitor shaft torque to optimize fuel consumption and detect propeller fouling. Cement plants apply it to kiln and mill drives to protect against refractory damage from overload. Wind turbine gearboxes, crane hoists, and large pump drives also benefit from the TorqueMeter’s robust, maintenance-free monitoring capability.